Packing Process

Task:Packing Process must to suck in the dust from packing machines

             Packing process such as powder, sugar, chemical filling in bags always creates dust to the outside atmosphere that leads to bad health to worker's especially to their lung. However, their are lot of packing machinery without a specific dust collection for different kinds of dusts.

            Usually, different dust particles have different collection solutions. The flour for example, which is an explosive dust if there is full of this dust in the air and meets a spark, then there will be a disaster. Therefore a specific dust collecting solution is necessary to ensure safety. Besides, if the dust is hygroscopic or moisture, cartridge or bag filter dust collector is not enough. So powders filling in bag or bottles creates different dust which in need of different dust collecting solutions.

            Pictures are the customer’s package machines that manufacture bamboo salt.

Solution:


When packing machine working, there must have two points emit dust:


1st:the stock bin down unloading the materials into the packing filing machine’s tank. (See the red circle)  



2nd: Packaging bag’s mouth when filing the powder.

In this process condition, if the packing machine is closed, the airflow is so small but needs high static pressure because of duct’s diameter is always 50-90mm.



So here we recommends solutions for normal dust collection.

1:Cartridge packing dust collector with high static pressure, which use mechanical shaking to deash the dust. 



Dust-free feeding station or bag dump station mainly solves the dust problem in dumping process.
Central Dust Collector Detail:
• Lower initial cost per cubic meter of air per hour (m3/h) / cubic foot of air per minute (cfm)

• Higher filtration efficiency—cleaner gas/air

• Lower pressure lose—greater power and energy savings

• Fewer cartridges change out

• Reduced cartridge disposal cost

• Easy system set up

• Less cost of maintenance
SPECIFICATION PARAMETER
NO.
Model
Air Volume(m³/h)
Wide
Deep
Weight(kg)
1
TE-2-8
3600-7200
80
1000x2200x3320
0.999
2
TE-2-16
7200-14400
160
2000x2200x3320
0.999
3
TE-2-24
10800-21600
240
3000x2200x3320
0.999
4
TE-3-12
5400-10800
120
1000x2200x3790
0.999
5
TE-3-24
10800-21600
240
2000x2200x3790
0.999
6
TE-3-36
16200-32400
360
3000x2200x3790
0.999
7
TE-4-16
7200-14400
160
1000x2200x4250
0.999
8
TE-4-32
14400-28800
320
2000x2200x4250
0.999
9
TE-4-48
21600-53200
480
3000x2200x4250
0.999
10
TE-4-64
28800-57600
640
4000x2200x4250
0.999
11
TE-4-80
36000-72000
800
5000x2200x4250
0.999
OPERATION PRINCIPLE
PRODUCT FAQ:
Q: What should provide when choosing suitable dust collectors?
A: Process summary sheet should be provided, for we need to know the dust collection summary for example: dust category (what? Flammable? Corrosive? Explosive? Temperature? Density?)

Q: How to confirm the airflow/air capacity and the pressure?
A: First, you should choose the airflow you needed, then confirm the air filtration velocity which depending on the dust density and type, at last, we can choose the suitable filtration area to find the suitable one. The most important thing is that the equipment could so tall or wide, so please confirm the install area.

Q: What should concern when use central collection?
A: So many points should be sucked into one dust collector, first, the pressure and air flow distribute should be concern first. Second, when shut down some points or open more points will influence the whole system.